Building on the reputation of the Kluge UniFold, the OmniFold offers the user greater converting capability in combination with improved user-friendly features. These will maximize converting capabilities while minimizing set-up time. Capable of handling a 30" wide sheet (x 32" in length), the OmniFold is available with right and left hand side sheet registration, a combination angled or vertical buckle fold unit, flip gate and tab blast. Between the feed section and the combination buckle fold unit, the machine offers 6' of converting area (with additional 3', 6' or 9' options). Segmented converting tables, encoder based controls and simplified electronics make the OmniFold easier to set up, operate and maintain. Like the Kluge UniFold, the OmniFold is modular in construction, allowing the owner to expand their folder gluer capabilities as needed. Drop-in scoring kit, fold hooks (for auto-lock boxes), tabbing, tipping, onserting and taping units and many more features can be added to increase service offerings to your customers.
Omnifold English Metric
Average length (approx) 23' - 27' 701 - 823 cm
Width 72" 183 cm
Height 72" 183 cm
Maximum sheet size 30" x 32" 76 x 81 cm
Minimum sheet size 4.75"w x 3.75" 12 x 9.5 cm
Stock range coated or uncoated .004" - .030" 60 - 600 gsm
Operating speed 450 fpm
Air 90 psi @ 15 cfm
Machine power required 220 - 230V, single-phase, 40 amp
General• Left and Right (optional) Registration - KLUGE EXCLUSIVE
• Synchronous Belt Drives - Requires little to no maintenance
• Bearing Bed Drives - Better sheet control/faster make-readies
• 2" Welded Steel Frame - Stronger than "bolted" frames
• Hot, Cold and Fugitive Glue Systems - Various models available
• 3/4" Side Frames
• CE Compliance Package
Feeding Area
• Friction Feeder - Allows for faster and continuous feeding of stock
• Friction Feeder Converting Station - For gluing, taping & plow folding
• Vacuum Feeder - Feeds stock through a vacuum system.
• Rack and Pinion Elevator Drive - Smooth, low maintenance
• Vacuum Feeder Hand Wheel - Advance or reverse stock manually
• Electronic Multi-Sheet Detector (MSD) - Reduces downtime from jams
• Segmented In-feed Table - Versatility for make-readies/maintenance
• Electrical Controls - Operate the start, stop, jog and speed controls
Converting Area
• High-end 4 or 8 Channel Controller - Operate a variety of devices
• 3ft, 6ft and 9ft (IL-3, IL-6 & IL-9) - Extends converting length
• Airgate Folding Kit - Creates cross folds on thick stocks
• Filler plates - 6" filler plates provide a base for stock to run along
• Bump 90 - Rotates stock 90 degrees for folding and gluing
• 18", 33" & 36" Top Belt Drives - Delivers continuous drive/ pressure
• Hot, Cold and Fugitive Glue Systems - Various models available
• Fold Hook Kit - Convert various lock bottom boxes inline
• Flip Gate - Creates cross-folds
• Cross Carrier - Saves space by redirecting stock 90 degrees
• Self Contained Control - For offline transtables and final folds
• Accordion Fold Kit - Converting accordion folders and similar products
• Friction-fed Inserter - For inserting/onserting products like CDs
• Automatic Tape Head - Applies self adhesive & reinforcement tapes
• Scoring Kit - Score-N-Convert inline. Perforating rollers available
Buckle Fold Area
• PATENTED Vertical Bucklefolder - Prevents crows feet (creasing)
• Buckle Fold Combo Setup - Multiple buckle folder configuration
• PATENTED Revolving Fold Roller Position Lock - Speeds make-ready
• Incline Drive - Returns sheet to entry height after bucklefold
Finishing Area
• Capacity Folder Unit - Fold and glue capacity (or box pocket) folders
• Final Fold - Used to spine fold various pocket folders
• Final Fold II - Improved design for spine folding on thicker stocks
• Tabbing System - Applies tabs to seal the product (e.g. a mailer)
• Stacker Unit - Compresses, counts & batches finished product.
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Kluge OmniFold Folder Glu