Rotoflex DF3 is a highly-configurable offline digital finishing and converting solution. Servo-driven from unwind to rewind with print and die cut units in between, the intelligent DF3 system delivers unparalleled agility, ultra-efficient operation and a full spectrum of decoration for offline applications and processes in the fast-growing digital and hybrid world
Rotoflex DF3
Fast. Friendly. Flexible. A robust offline converting solution for digital applications.
The Value Offline Digital Finishing Brings to Your Business
Efficiency
Support the second step in your production process in the most efficient way possible. All slitting, stripping, cutting and flexographic embellishment needed to make your digital work “pop” is achieved in a single run
Fast
50% faster changeovers and production level speed up to 1000 fpm coupled with industry-setting lead times from Rotoflex manufacturing make this the fastest comprehensive solution on the market
Flexibility
Deliver differentiated product to customers cost effectively. Print station and rail feature options unlock finishes once out of reach without downtime associated with ancillary machinery
Upgradability
Rail system ensures variability for future retrofits that integrate new decoration and finishing options
Ergonomics
Operator-friendly infrastructure and intuitive design ensures simple training process and job-to-job consistency
Support
Backed by global service and technical specialists that understand digital workflows and what can help you remove production bottlenecks
Technical Specifications
Web Width | Speed | Die Cylinder Repeat | Magnetic Die Cylinder Repeat | Flex Plate Repeat |
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13.5 inches (340 mm) | 750 fpm (228 mpm) for full rotary 360 fpm (110 mpm) for semi-rotary | 10 – 26 inches (254 – 660 mm) solid rotary | Up to 26 inches (660 mm) for semi-rotary applications | 2 – 25 inches (50 – 635 mm) when utilizing semi rotary diecutting |
Print Width | Curing | Mandrels | Converting Options | Finishing Options |
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13 inches (330 mm) with an open design and ergonomic lock-and-load features | The opportunities are endless to support your pressroom curing preferences. Incorporate high-efficiency hot air, UV LED, or UV systems | Standard 3 inch (75 mm) | Dry or Wet Lamination Embossing Flexographic Spots Varnish Cold & Hot Foil Stamping -Rotary Screen or Modular Digital Alternative to rotary screen | Lamination Rewind Trim Removal Sheeter & Conveyor Table Flag & Splice Detection Multi-Lane and Clear-on-Clear Label Counting |
Additional Configuration Options | Complimentary Processes |
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Report Management System (RMS) Production Analysis Tool Missing Label & Matrix Detection Vision Inspection System RFID Insertion Unsupported Film Kits | Complements digital, non-hybrid label presses without inline converting functionality. Eliminates need for single-application embellishment units. Ideal replacement for legacy digital converting solutions. |
Service Requirement |
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GEW E2C UV and Semi-rotary die station with repeat range 4”-24” 6-8 bar (90-115psi) compressed airUV LED options |