Fast. Friendly. Flexible. A robust offline converting solution for digital applications.

Rotoflex DF3 is a highly-configurable offline digital finishing and converting solution. Servo-driven from unwind to rewind with print and die cut units in between, the intelligent DF3 system delivers unparalleled agility, ultra-efficient operation and a full spectrum of decoration for offline applications and processes in the fast-growing digital and hybrid world

The Value Offline Digital Finishing Brings to Your Business


Support the second step in your production process in the most efficient way possible. All slitting, stripping, cutting and flexographic embellishment needed to make your digital work “pop” is achieved in a single run


50% faster changeovers and production level speed up to 1000 fpm coupled with industry-setting lead times from Rotoflex manufacturing make this the fastest comprehensive solution on the market


Deliver differentiated product to customers cost effectively. Print station and rail feature options unlock finishes once out of reach without downtime associated with ancillary machinery


Rail system ensures variability for future retrofits that integrate new decoration and finishing options


Operator-friendly infrastructure and intuitive design ensures simple training process and job-to-job consistency


Backed by global service and technical specialists that understand digital workflows and what can help you remove production bottlenecks

Support Your Digital Print. Better and Faster.

Brands need flexibility with the finishes they put on labels. That’s where the DF3 comes into play as your production phase 2. The Rotoflex DF3 is a robust multi-function platform for finishing printed label and film stock.

The system is extremely flexible, offering a continuous or semi-rotary mode to accommodate a wide range of repeat sizes, while also modular to adapt to the embellishment needs of a demanding digital market.

Technical Specifications

Web WidthSpeedDie Cylinder RepeatMagnetic Die Cylinder RepeatFlex Plate Repeat
13.5 inches (340 mm)750 fpm (228 mpm) for full rotary 360 fpm (110 mpm) for semi-rotary 10 – 26 inches (254 – 660 mm) solid rotaryUp to 26 inches (660 mm) for semi-rotary applications2 – 25 inches (50 – 635 mm) when utilizing semi rotary diecutting
Print WidthCuringMandrelsConverting OptionsFinishing Options
13 inches (330 mm) with an open design and ergonomic lock-and-load featuresThe opportunities are endless to support your pressroom curing preferences. Incorporate high-efficiency hot air, UV LED, or UV systemsStandard 3 inch (75 mm)Dry or Wet Lamination Embossing Flexographic Spots Varnish Cold & Hot Foil Stamping -Rotary Screen or Modular Digital Alternative to rotary screenLamination Rewind Trim Removal Sheeter & Conveyor Table Flag & Splice Detection Multi-Lane and Clear-on-Clear Label Counting
Additional Configuration OptionsComplimentary Processes
Report Management System (RMS) Production Analysis Tool Missing Label & Matrix Detection Vision Inspection System RFID Insertion Unsupported Film KitsComplements digital, non-hybrid label presses without inline converting functionality. Eliminates need for single-application embellishment units. Ideal replacement for legacy digital converting solutions.
Service Requirement
GEW E2C UV and Semi-rotary die station with repeat range 4”-24” 6-8 bar (90-115psi) compressed airUV LED options